<img height="1" width="1" style="display:none" src="https://www.facebook.com/tr?id=209258409501153&amp;ev=PageView&amp;noscript=1">

Concrete Block Structures Are Still Viable - When Properly Constructed

Here's a primer on how to use concrete masonry blocks properly, to maximize durability and resilence.

What is concrete block (or cinder block) construction? Using blocks formed from concrete, which are then stacked to create a wall. They require both horizontal and vertical reinforcement, and then are filled with either concrete or insulation. 

A lot of people wonder if the "age" or "time" of the concrete block home or building has come to a close, but I say no. And that's a resounding NO by the way; CBS (Concrete Block and Stucco) is here to stay.
cbs

Yes there are other construction methods, some of which have been around for quite some time and some which are relatively new on the scene: wood framed, Cold rolled steel framed, red iron girder and beam frame, tilt-up concrete, Styrofoam block, poured in place concrete and wood post and beam to name a few. But concrete block remains an old standby that's hard to beat. Strength, durability, versatility, and sustainability make it an ongoing perfect choice for most construction. Even mixed with other framing methods block remains viable. It is commonly used for actual wall construction in many “red-iron” framed commercial structures of the smaller variety such as low rise and mid-rise office buildings and even residential condominiums and healthcare facilities.

Do you need to use an architect or engineer for cinder block construction?

The designer (Architect/Engineer) of any project should clearly indicate the following information on his plans:

  • Separate cross sections of all walls. Each cross section should clearly show the size of block used (i. e. 4, 6, 8, or 10 inch) for the building inspector and installer.

  • Each cross section should show the wall heights involved for every story.

  • Vertical and horizontal reinforcing steel bar sizes, spacing and grade of steel should be clearly marked for every story in each wall cross section or in a separate note on other sheets.

  • The placement of reinforcing steel, especially the vertical ones should be clearly marked (ie. off center or towards interior/exterior or centered in the wall).

  • The designer should specify the lap splice type and lengths for every section of the wall where splicing is anticipated.

What types of reinforcement is required for cinder block construction?

There are two types of reinforcement required; Horizontal and Vertical. Let's take a quick look:

Horizontal Reinforcement

  • There are at least ten metal “ladders” or “truss mesh” reinforcement types for use between the courses as horizontal seismic reinforcement (see photos).

  • There are also corrugated metal “tabs” for use when constructing multi wythe cavity walls (thickness or layers if you will) that tie the wythes to each other for seismic strength.

Concrete_block_wall_ties

Vertical Reinforcement

  • Inside the cells and run vertically are “rebars” of varying diameters from 3/8” up to 1” and larger. These should tie through the slab and into the foundation and also up into the tie beam upon which the roof is attached. This “unifies” the structure for strength. Read on:
  • Vertical reinforcement is placed as the wall is being laid up or “erected.” In the case of a multistory wall ,then the vertical reinforcement is placed during the erection of each individual story. Vertical reinforcement bars are slid into place from the top and weaved into the horizontal reinforcement and properly lapped to the existing vertical reinforcement and secured into the proper place according to the project plans and specs and awaiting the cell “fill”material.

fig-b-8

What Do You Fill Cinder Blocks With After the Wall is Built?

The cells are then filled with either concrete or insulation and this of course is where additional insulating properties (R-Values or the measure of resistance to heat flow via conduction) are partially derived. Remember that there are vapor barriers and additional insulations used as “covering for the block in virtually all applications today.

dt-2-model-image

Gone are the days (pretty much anyway) where a coat of paint was slapped on the outside and “off you go”. Insulation boards and moisture barriers are available for both interior and exterior use and are the key 1 st line of defense for keeping out the enemy: MOISTURE. Anyhow, the finishes inside and out will consist of the aforementioned vapor barrier and additional insulation and then of course hand laid plaster/stucco, or EIFS (Exterior Finish Insulating Systems) on the exterior and drywall, plaster, or paneling of some kind on the interior.

18_00

Does Cinder Block Construction Provide Insulation?

Think for a moment about all of that material and the strength and insulating properties that are involved. Now I’m not saying that stick-built or other structures whether of wood or steel are lacking in any way.

They too are strong, resilient, cost effective and viable. But in my opinion, CBS (Concrete Block & Stucco) systems cannot be beat in terms of the overall combination of low cost, strength, moisture resistance, insulating properties and longevity and it’s perhaps the longevity which makes it most attractive from an ROI (Return On Investment) perspective. It is in fact one of the most used methods in the state of Florida and that’s hurricane country folks.

The Energy Efficient Building Construction in Florida 7 th Edition lists the total R-Value for Concrete Block as follows:

  • Unfilled 1.3 to 1.7

  • Filled with perlite/Vermiculite 2.3 to 3.7

  • Filled with cement mortar 1.6

The R-value of block, as you can see, is not great on its own. But add rigid foam or an EIFS system to the exterior, and you can raise it significantly. But in this article I'm not talking about building with block in cold climates--rather about using block in mild, temperate regions such as the Southeast, where the benefits are significant in terms of storm resistance, rot and termite resistance, and masonry effect.

Is block still viable as a construction method? Of course it is. Even Walker's Building Estimator's Reference Book 29 th Edition still contains the entire CSI Division 4 section on Masonry Construction (Unit Construction including brick and CMU or “block”). It's also featured prominently in Division 7 Thermal And Moisture Protection. In future blogs I'll be getting into moisture protection and toxic mold, but for now let me wrap this up by saying that Conctrete Block has been around for a long time and is destined to stay around for a whole lot longer.


Author's Bio: Jack Nersinger has been a woodworker and general contractor since 1974. First licensed in the United States Virgin Islands in 1990 and then in Florida in 1998, his experience as a GC runs the gamut from residential remodeling and renovations/additions to new commercial construction including amusements rides and health care facilities  He now helps educate contractors, architects, engineers and code officials. Contact him jacknersinger3221@outlook.com